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3. Flush the pipe with water to remove all the sand you had put initially. By the way, its a good idea to have keep a magnet handy for jobs where you are not really sure of the metal type. Get the repair tape and remove the backing to expose the sticky side. Refer to the instructions on the exhaust sealant to know how long to let it cure. You May Like : Exhaust Clamps vs. Welding; How to weld exhaust pipe; 11 Best MIG Welders 2020; Final Word. The magnet stuck to the mig weld strongly letting me know for sure that the weld was carbon steel. Use the tin snips to cut the top and bottom off of your soda can and then cut the can lengthwise, down the center. Place it properly and mark the location where you will weld the exhaust pipe. If you are working with older exhaust piping which maybe rusted, that rust must be removed in order to get a proper weld. Use Pipe Wrap and a Permanent Marker. 3, How do you hold the pipe in place to tack weld it 4, If you want to weld a pipe into the side of another pipe, how do you cut and mark it out? This is aluminized exhaust pipe, it has a coating which needs to be removed before welding. This will help establish a seal between the pipes and prevent any exhaust from leaking at the joint. Because of all the waste pipe, it's better to buy the bends then cut and weld. Flex pipes usually have two clamps. Think Safety and Take Your Time. Spray exhaust sealant on the ends of both pipes. 2, What tools do you use to cut the pipe? I have a air angle grinder/cutoff tool but my compressor isn't really up to the task and given the 50% duty cycle, it takes about 20 minutes to make a sloppy cut. At this point, the sound of your vehicle should be better. Carefully wrap it around the damaged area securing the steel wool to the exhaust pipe. 2. I’m just using an abrasive pad on the angle grinder. Spray exhaust sealant on the pipe coming from the exhaust and the pipe it will connect to on the muffler. Use pipe wrap around the pipe, making sure that the sides of the wrap are even and square on the exhaust pipe. Heavy duty pipe cutters are expensive and the moderately priced $30-50 exhaust cutting tools seem to "spiral" on the pipe easily. Use safety glasses and gloves. Use a permanent marker to create a reference line for the cut you need to make. Then you can cut whatever degree turn you need. Step 6: Cut the empty soda can to fit around your exhaust pipe. Remember, safety always comes first! Now, fix the exhaust clamp, one on each side of the exhaust pipe, on top of the flex pipe. Yeah the V6 Mustangs only had 1 rear exhaust on them, you could easily go to any muffler place and have them weld a Y after your cat and bring two pipes out the back and get two cherry bombs for a nice sound and throw two nice tips on there max $100 and you get a good sound lol Take your time to ensure a clean, easy cut. For headers make sure you get a few U bends at different radii. Bearing in mind this is DIY on limited budget. 1, How to do mark the pipe to get the correct angle? After you mark the spot, cut the remaining exhaust to get the perfect fit. to balance and guide the tip of the torch, ( ensure you use a welding glove ) weld down hill for about 3/4 of an inch starting near the top of the pipe, then rotate the pipe so you can weld another 3/4 of an inch down to meet the first run, this will let the pipe cool as you rotate and set up again. At this point, the exhaust pipe is ready to install. With all of the old repairs removed I then cut a new piece of exhaust tubing that fills the gap between the old pieces and also allows the two pipes to slip inside. JC Whitney sells mandrel bends (no "crimp" on the inside of bends) in various angles. So, after you slide the flex pipe over one side of the cut exhaust pipe, connect the other part of the exhaust pipe. This portion is very vital because you will need an accurate measurement for your new muffler to fit inside the pipe tubing. To know How long to let it cure to expose the sticky side you to! Whatever degree turn you need to make empty soda can to fit inside the pipe with to. No `` crimp '' on how to cut and weld exhaust pipe exhaust clamp, one on each side of the exhaust pipe, sure... Around the pipe with water to remove all the waste pipe, it 's better to buy the bends cut. Pipe coming from the exhaust pipe to make to let it cure to remove the! Cut the empty soda can to fit inside the pipe, it 's better to buy the then. 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