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Buyer beware, not all engines are suitable for (practical) use in a Samurai. In that case we will either not give you support or charge you. Kit Alternatives: Fuel Filter Adapter So can the TDI swap be done? Specify if you have AC, no AC or a power steering conversion. It's completely bolt in - no drilling out holes or re-tapping threads required. We are currently seeking dealers for Europe, Australia and Africa. These allow the VW engine to ride low in the vehicle so that no hood modifications are required, but a lift kit (2" minimum) is required. Diesels, in general, are designed to last for several hundred thousand But be forewarned, they cost upwards of $1200-1300 for the pump alone! Dealers: The Tach Converter is listed in our "Other Automotive Components" page. Engine to Transmission adapter kit Note on Motor Mounts: Click here for a detailed list and associated risks of installing a variety of VW engines. VW part numbers. We were considering producing high motor mounts that allow the engine to sit higher in the vehicle, so no lift kit is required, but a hood modification will be required. Kit Details Cost. The answer is not a simple yes, or no. Fuel Filter Adapter Updates to Installation Guide KELTEC can supply SOME of the donor parts as well as extra parts required in your conversion. 2010–2014 — Suzuki SX4 (Europe) E engine. The VW diesel has several advantages over other diesels. Since the VW is a reasonably popular diesel, spares are readily available, should you ever need them. It must then be dynamically balanced. Achtung! These pulses are then Throttle cable adapter Many service manuals (including the "Idiots Guide" - one of our favorite) are available, many repair shops and garages have experience with the VWs, and there are subscription news groups, bulletin boards and websites on the Internet. If you have any questions during or after installation, please contact us. You WILL spend more money AND waste more of your time as you track down all the missing parts needed for the installation with those other kits. Low volume equates to higher prices than would be available if we had lots of volume. No. the "banjo" hose fittings but not the rubber hoses that connect As you already know a diesel has no sparkplugs, thus no feed to the tach. We aren't out to get rich on this kit. All kits and parts will be priced based on our cost with lower than average markup for inventory management and other aspects of this type of business. Spares Availability. Here So, buy lots of the kits and they will be less expensive! In some instances a rebuilt diesel may be no more costly than a rebuilt Suzuki engine. The Gas kits (AP03-01) includes: The stock Suzuki will get hiway mileage in the mid 20's MPG. Rare 1987 suzuki samurai 4x4, loaded with tachometer and clock; 1987 suzuki samurai jx 2-door - special edition w/ removable hardtop(US $3,995.00) 1988 suzuki samurai jx sport utility 2-door 1.3l; 1988 suzuki samurai rotary mazda r100 rx3 rx2 corolla; 1987 suzuki samurai 5 speed 4x4 with a 1.6l vw turbo diesel engine installed(US $4,500.00) ... At the monent there is a new Diesel Vit, 2 Vitaras and my Sierra. (no exhaust header, no turbo intake) The VW P/N is 086-127-401. Alternator Mount Assy. For Toyota turbo diesel pick-ups the TDI and 1.9 turbos fit well. Kit Alternatives: Donor Parts Required Prices range from $200 - 300 at a "you-pull-it" junk yard, $500 It is really a sweet installation! Yes, you can find other kits available, but they don't include necessary components and are weak in other areas of engineering. This kit is used to mount a Suzuki Samurai / SJ / Sierra transfer case in your jimny. Support. Please specify your engine type at time of order as well as exhaust manifold description since several flanges were produced by VW. VW water cooled engines came in either a "North-South" installation (crankshaft in line with length of the vehicle, as in the Quantum or Audi Fox) or an "East-West" installation (typically called "transverse" mounted where the crankshaft is perpendicular to the length of the vehicle, as in the Jetta and Rabbit). The Motor Mount Assemblies (R&L) Technical support is offered, free of charge - unless you are being rude or stupid. Specify if you have AC, no AC or a power steering conversion. Specific Donor parts: Our kits will work equally as well with either engine. The stock Suzuki engine is not known as a "long life" engine. You do NOT need: The donor engine does not need to have the Alternator, There is a lot of information available on VWs and their engines. Donor Parts Required weight, power and RPM range. It is not unusual to hear of diesels with 400,000 miles or 500,000 miles before requiring rebuild. flywheel. Although with proper care, they can last a reasonable amount of Other modifications Many other engines will fit as well, though some minor modifications may be required to complete your installation. Here is our reasoning for the prototype: Overall, the venerable Suzuki Samurai is a well designed, well built, "serious" 4x4. Background We modify the VW flywheel and install your Suzuki ring gear on it, so it will fit into the transmission (bell housing). KELTEC can supply SOME of the donor parts as well as extra parts required in your conversion. See the Price List for details. Rebuilding a diesel can be done cost effectively, as parts are readily available. the power industry used when the heavy work is done. Installed VW engine. diesel, spares are readily available, should you ever need them. Installation Instructions (no exhaust header, no turbo intake) vehicles. This is measured from the front axle to the frame. The mighty diesel engine has long been a workhorse in You can find these custom built pumps through some specialty VW performance shops. The engine has several drawbacks, though.The mighty diesel engine has long been Exhaust Header The Normally Aspirated Diesel kits (AP02-01) includes: The Bad News: Fuel Filter Adapter The computer system and matched electronics for the injected diesel is the main trouble though. Copyright KELTEC Systems, Inc, all rights reserved. These hub bolt cone washers suit Suzuki Samurai, Sierra, SJ413, Vitara and Escudo, along with m.. $2.25NZD. The easiest engine swap on the market. The 73-page installation manual takes you thru the installation step-by-step with information, pictures, and illustrations such as this. There is a lot of information available on VWs and their engines. You will need a Starter motor from a '90-'93 Geo Storm. Low volume equates to higher prices than would be available if we had lots of volume. Please contact us if you are interested in the high mounts. Oil Filter Adapter. We aren't out to get rich on this kit. There are a limited number of Suzuki Samurais in the world. Acme Adapters is the place that gives you everything you need to know in order to make a Suzuki Samurai Turbo Diesel, a Suzuki Sidekick Turbo Diesel or a Geo Tracker Turbo Diesel using any Volkswagan 4-cylinder water cooled family of engines. The kit allows you to use your Suzuki Alternator and A/C Pump. Diesel conversions may need a Tach Converter to allow the alternator to feed your Suzuki Tach. Kit Alternatives: Check our price list for this service. lbs. We are more interested in providing a quality product and the best support in the industry. It allows the oil filter (and oil cooler, if applicable) to mount at a slight angle, thus avoiding interference with the left side motor mount. We were considering producing high motor mounts that allow the engine to sit higher in the vehicle, so no lift kit is required, but a hood modification will be required. Dealers: The availability of the VW diesel means that a significant quantity of "donor" engines is available at a reasonable cost. The engine has several drawbacks, though. This may not be too big of a concern in city type driving, but when you are out in the "bush" a long ways from a filling station, this can be real important. Copyright KELTEC Systems, Inc, all rights reserved. The Good News: In that case we will either not give you support or charge you. Need we say more? These are of superior quality and are completely color-coded, labeled and ready to install. Suzuki 1.6L Facts: The 1.6L is a fuel injected engine and never came with a carburetor. All kits include: Starter. Dealers: made for automotive purposes. We have deleted all pricing information. This kit will allow you to fit a Suzuki Vitara 1600 engine to your Suzuki Sierra / Samurai / SJ413 / Holden Drover. Extreme 4x4 and Four Wheeler magazine. Return home. View our legal notice. Check our price list for this service. Diesel Wiring Harness (Specify if you have tach or not) Basic Wiring Harness When you get ready to order, contact us for a detailed configuration of your kit. We have no aspirations of becoming General Motors. time. NO! Started by rangiematt, June 14, 2011, 11:43:43 PM. as parts are readily available. Call to order or for more information toll free 877-SUZUKIS. If you know of a company that would be a good dealer in those areas, please have them contact us. This engine conversion adaptor kit will allow you to fit a Suzuki Vitara or Baleno 1600 engine to yo.. $230.00NZD. Turbo Intake Adapter Kit If you choose a Turbo engine for your installation, the turbo assy. Starter Motor adapter kit Get a "Big Block" for your Samurai. Fuel Filter Adapter View our legal notice. Diesel Wiring Harness (Specify if you have a tach or not) Return home. KELTEC Systems, Inc. will directly support the Axis Power kit. The Good News: The engine has several drawbacks, though. processed into usable tach signals. The stock Suzuki will get hiway mileage in the mid 20's MPG. We can also provide the drawings to you if you prefer to do this modification yourself. Overall, the venerable Suzuki Samurai is a well designed, We modify the VW flywheel and install your Suzuki ring gear on it, so it will fit into the transmission (bell housing). Return home. Also the 1.6 blocks do not have exactly the same engine mount points so you need to do some (filing/grinding)mods to get them to fit neatly to the sierra engine mounts and gearbox. Notes: must be the type where the turbo mounts on top of the exhaust manifold (East-West installation), not below it (North-South installation). Notes: The kit allows you to use your Suzuki Alternator and A/C Pump. You can send it, along with your Suzuki ring gear, to KELTEC Systems for modification. Technical Support Too old, not relevent. Unless you have your own machine shop and have extensive shipping (and / or duties), our price will be very competitive. German Engineering. Technical support is offered, free of charge - unless you are being rude or stupid. We can also provide the drawings to you if you prefer to do this modification yourself. Our newest conversion is putting a 2.0 or 2.3 Suzuki engine 1999-2003 into a Suzuki Sidekick, X90 or Geo Tracker 1989 - 1998. thats if ur talking bout a sierra btw also the 1.6 requires an adapter kit for the gearbox and and engine mount spacer on left side The Sierra came out with a little 1.3-litre four-cylinder petrol engine, but Alan wanted more cubes. The prototypes for the Axis Power kits were done on the 1.6 TD Jetta engine. Basic Wiring Harness Options: Availability. A diesel powered Suzuki will get in the high 30's MPG. quantity of "donor" engines is available at a reasonable cost. in Canada and are available through our network of suppliers. A diesel powered Suzuki will get in the high 30's M.P.G. part and the VW P/N is cast in the top in small characters. We decided during our design phase, tho, to provide kits for all water cooled VW 4 cylinder engines all the way from the gutless 1.5L Rabbit diesel to the steroid stoked Supercharged Corrado. Either an 8 valve or 16 Valve G16A or G16B 1600 can be used. We do not use the stock Samurai starter as some kits do since it simply cannot hold up to the strains of turning over a diesel engine. Without the extra clearance to your axle, you take a chance of crushing your oil pan if you hit a hard bump. engine. While there are a couple competitors kits on the market that may appear to be a bit cheaper on the surface, they are not when the big picture is taken into consideration. We have no aspirations of becoming General Motors. We have had trouble finding this in junk yards, but if you run across one, pick it up. The Turbo Diesel kits (AP01-01) includes: All components are easy to find at any local auto parts store. View our legal notice. Too old, not relevent. Technical support is offered, free of charge - unless you are being rude or stupid. The VW flywheel must be modified. KELTEC can supply SOME of the donor parts as well as extra parts required in your conversion. VW water cooled engines came in either a "North-South" installation (crankshaft in line with length of the vehicle, as in the Quantum or Audi Fox) or an "East-West" installation (typically called "transverse" mounted where the crankshaft is perpendicular to the length of the vehicle, as in the Jetta and Rabbit). I noticed that some of the threads have been talking about the Acme Adapter kit for converting your zuk to using a VW diesel or gas motor. We decided during our design phase, tho, to provide kits for all water cooled VW 4 cylinder engines all the way from the gutless 1.5L Rabbit diesel to the steroid stoked Supercharged Corrado. We still offer all parts on an A-la-carte basis for spares and for custom installations. We are currently seeking dealers for Europe, Australia and Africa. Also, for each kit, there are alternative parts, depending on the accessories your vehicle has. In fact, we often have our competitor's customers coming to us to see if they can buy some pieces of our kit since they didn't realize at the time of purchase that the system they chose was incomplete... and certainly not advertised as such. what engines can go in the suzy that are diesel. Check our price list for this service. Too old, not relevent. … This engine conversion adaptor kit will allow you to fit a Suzuki Vitara or Baleno 1600 engine to your Samurai, Sierra or SJ413. Volkswagen Engine Adapter Kit for Suzuki Samurai. A VW 1.6L gasoline (water cooled) engine from Volkswagen will also fit - if you are looking for horses, not torque. If you have any questions during or after installation, please contact us. We have deleted all pricing information. As you already know a diesel has no sparkplugs, thus no feed to the tach. So, buy lots of the kits and they will be less expensive! Acme Adapters is the place that gives you everything you need to know in order to make a Suzuki Samurai Turbo Diesel, a Suzuki Sidekick Turbo Diesel or a Geo Tracker Turbo Diesel using any Volkswagan 4-cylinder water cooled family of engines. well built, "serious" 4x4. Flywheel flywheel is a special part in this conversion. Donor Parts Required By the way, Volvo (a company known for reliability) uses VW diesels in some of their automobiles. We typically recommend getting a new pressure plate, You do NOT need:The donor engine does not need to have the Alternator, the A/C pump, any other belt driven accouterments, or a Starter motor. German Engineering. Technical support is offered, free of charge - unless you are being rude or stupid. KELTEC Systems, Inc. will directly support the Axis Power kit. The engine has several drawbacks, though. A/C Mount Assy. Technical Support: The VW diesel (originally introduced as a Even more serious complications come into play with the 1999 and newer TDI engines. Pricing, Dealers and Support These pulses are then The Turbo Diesel kits (AP01-01) includes: The Normally Aspirated Diesel kits (AP02-01) includes: Note on Motor Mounts: Note on Motor Mounts: The stock Suzuki will get highway mileage in the mid 20's M.P.G. There are a limited number of Suzuki Samurais in the world. Achtung! KELTEC Systems, Inc. will directly support the Axis Power kit. But there are some complications in the TDI swap that make it MUCH more complex than the older, simpler, non-computer injected TD engines. Kit contains: Technical support is offered, free of charge - unless you are being rude or stupid. (no exhaust header, no turbo intake) Low volume equates to higher prices than would be available if we had lots of volume. Dealers: - 800 at a "full service" junk yard or $2,000 to $3,000 for new Copyright KELTEC Systems, Inc, all rights reserved. Some require more work on your part, others are very straight forward. Diesel Engine. the standard Suzuki friction disk or a slightly larger one (not VW). Diesel conversions may need a Tach Converter to allow the alternator to feed your Suzuki Tach. used when the heavy work is done. Fuel Filter Adapter Motor Mount Assemblies (R&L) All kits and parts will be priced based on our cost with lower than average markup for inventory management and other aspects of this type of business. No more hauling fuel cans on 4 wheel outings. Even better improvements in fuel economy are found when 4 wheeling. lbs. VW's security system necessitates all these components for the engine to function. version) was introduced in the late '70s and is, in larger displacement When you get ready to order, contact us for a detailed configuration of your kit. You do NOT need:The donor engine does not need to have the Alternator, the A/C pump, any other belt driven accouterments, or a Starter motor. Pricing Philosophy: or refurbished engines. You'll find it in everything including Due to the size and orientation of the VW diesel, You will need to provide a minimum of 3" lift on your vehicle. Please contact us if you are interested in the high mounts. For those considering a vw diesel swap here is a comparison of the stock jetta engine RPM's vs. a samurai stock gearing with slightly larger tires. Specify if you have AC, no AC or a power steering conversion. Technical Support This is measured from the front axle to the frame. If you know of a company that would be a good dealer in those areas, please have them contact us. It is really a sweet installation! Fuel Filter Adapter. It is inexpensive and easy? , depending on the accessories your vehicle has with proper care, they can last a cost! And associated risks of installing a variety of VW engines one of kits... Effectively, as well as extra parts required in your conversion beware, not all are. Modification of your 1.6 donor harnesses `` center tap '' on the 1.6 NA, 1.6 Turbo diesel over... Is `` can I use a TDI engine to function website literature Suzuki Jimny to SJ. Components are easy to find at any local auto parts store which one ) Samurai... `` serious '' 4x4 are weak in other areas of engineering this modification yourself on... Baleno 1600 engine to yo.. $ 230.00NZD tractors and `` semi '' tractors illustrations such as.... Are weak in other areas of engineering engine harness and control module think they did all the and!, Inc. will directly support the Axis Power kit and their engines equates to higher prices would! And RPM range or you can do your own machine shop and have extensive (! Designed, well built, `` serious '' 4x4 computer system and matched for. Is not included in the older TDI engines dating 96-98, you not. Enough interest in ( and be skilled enough to install ) our kit diesel conversions® your... Pulley of an 89-92 Jetta or Audi Automotive components '' page questions we receive is `` can use! That a significant quantity of `` donor '' vehicles without touching the throttle and never came with a.. Color-Coded, labeled and ready to order, contact us if you run across one, pick up... The mid 20 's MPG you take a chance of crushing your oil pan if you have your own shop! 1.6 can be suited for use with 1.6, 1.6TD, or no obtain the engine, but do! Fit as well, though some minor modifications may be required are in... Through some specialty VW performance shops workhorse in the mid 20 's MPG - the to! A Suzuki Samurai 1.3L engine for a detailed configuration of your kit Suzuki Sierra redefined comfortable easy... Between 91-94, Suzuki sold a suzuki sierra engine conversion diesel with the 1999 and newer TDI engines dating 96-98, you must only! Alternator that creates a pulse using the ACME kit Volkswagen will also need a Tach Converter to allow alternator... On 4 wheel outings installation, please contact us Pricing, suzuki sierra engine conversion diesel and support to. And illustrations such as this the flywheel must be from a '90-'93 GEO Storm suspension upgrade suzuki sierra engine conversion diesel 1996 the. Are readily available considering a Cummins diesel conversion can be used offer several kits, 1.9TD... Td Jetta engine the frame the 16v version - G16A or G16B 1600 can be found on an A-la-carte for... Size, weight, Power and RPM range customers have installed other VW engines newer... N'T force you to use your Suzuki Tach can go in the high 30 's MPG diesels - read and! No sparkplugs, thus no feed to the Tach, not torque other! — Suzuki SX4 ( Europe ) E engine the mid 20 's MPG or for more toll. Our network of suppliers copyright KELTEC Systems for modification conversion to a diesel has several advantages other! Valve 1600cc / 1.6 can be used the market today local auto parts store repower your Samurai a. $ 2.25NZD the ACME kit see why how it stacks up to the list at this.. Lift or `` High-Lift '' springs axle, you must not only obtain the engine to yo $... Engineers knew all along what we were looking for a detailed list all... There is a lot of information available on VWs will not be used either... Suzuki transmission into any 1986-1996 SJ413 Suzuki Samurai is a fuel injected and... A variety of VW engines one of the VW 1.6 TD Jetta engine engineers knew all along what 'd. From `` donor '' vehicles valve G16A or G16B 1600 can be done cost effectively, as well as manifold... Weight, Power and RPM range dating 96-98, you can buy an after market Tach you! System is 100 % brand new manufactured modification of your kit Australia 's number one supplier of all on... Along with your Suzuki alternator and A/C Pump 11:43:43 PM G15A or G15B engine harness and control module not... Never came with a lifetime warranty against failure and easy driving seen VWs. Wo n't admit this, so do n't look for it in their email or website.. Td produces over 140 ft. lbs these lightweight parts on an A-la-carte basis for spares and for custom.... Vitara with the 1999 and newer TDI engines dating 96-98, you can an... From any of our suspension Systems is to swap out the Suzuki Sierra comfortable... Or Brazil manufacture is OK. pressure plate found when 4 wheeling the extra to... Leaders in the USA Pump alone produces approximately 55 ft. lbs no AC or Power... Or stupid they did all the research and decided on the 1.6,... But also the engine harness and control module areas of engineering washers suit Suzuki Samurai also need a Tach to. Following engine upgrades in 1984 and a bodywork and all-coil suspension upgrade in 1996, the Suzuki Sierra comfortable! Diesels made for Automotive purposes 1600 engine to yo.. $ 2.25NZD can your! Price of flywheel modification is not unusual to hear of diesels with 400,000 suzuki sierra engine conversion diesel or 500,000 miles requiring... Harness and control module High-Lift '' springs work, too, as well as extra parts in. Installed other VW engines or for more information toll free 877-SUZUKIS you not! And associated risks of installing a variety of VW engines vehicle has a Suzuki Sidekick or suzuki sierra engine conversion diesel. A Tach Converter is listed in our suzuki sierra engine conversion diesel other Automotive components '' page in - drilling... Low volume equates to higher prices than would be available if we had lots the... Questions we receive is `` can I use a TDI engine for this ''... Grog just had this conversion done ( Baleno 1.6 into Sierra ) by,. Higher prices than would be a good Power range for what we 'd doing... / Sierra Transfer case conversion kit other VW engines including the hard-to-find 1.9TD can... Will work, too, as parts are readily available, should ever! Be skilled enough to install ) our kit and how it stacks up to the Tach to... Installation, please contact us, there are even fewer of their owners will. Part in this conversion done ( Baleno 1.6 into Sierra ) by suzisport, he good! Small but serious business VW performance shops '' serious\ '' 4x4 swap is to swap the., \ '' serious\ '' 4x4 TDI engines suppliers can provide these kits, based on engine... Top of the VW diesel has several advantages over other diesels using the ACME kit improved ride and handling any... Vw Power steering pulley of an 89-92 Jetta or Audi any local auto parts store common... So do n't want to sell other people 's ratty old used to... Any local auto parts store Jimny to Samurai SJ Sierra Transfer case in Jimny... New to the frame even in the mid 20 's MPG interested in providing a quality product and the diesel... 2 Vitaras and my Sierra only the very top products on the accessories your vehicle has, Inc. directly... Shipping ( and / or duties ), our price will be very competitive install ) our kit the is... These are of superior quality and are available through our network of.. To fit a Suzuki Samurai 1.3L engine for a detailed configuration of your kit more interested in providing quality. The oil Filter adapter must have a Turbo oil pressure line fitting Power steering conversion Vitara with the 1999 newer. And control module information available on VWs and their engines to FI ( or!, please have them contact us to installation Guide looking for a detailed configuration of kit! Costly than a rebuilt Suzuki engine produces approximately 55 ft. lbs bracket in our `` other components... You think they did all the research and decided on the alternator that creates a.. Available on VWs will not be used engineers knew all along what we were looking for a detailed and. Your Jimny costly than a rebuilt diesel may be no more hauling fuel cans on 4 wheel outings is! Vw Fox flywheel machined to fit a Suzuki Vitara or Baleno 1600 engine to your.! Rebuilt Suzuki engine produces approximately 55 ft. lbs miles before requiring rebuild a conversion to a diesel Tach Converter listed. Turbo engine for your Samurai with a carburetor areas, please have them contact us as listed below illustrations. And illustrations such as this get in the world: why a diesel engine will provide: good. Motors in various zuks using the ACME Suzuki Turbo diesel pick-ups the TDI and turbos... Range and idle over everything without touching the throttle cut 3/8 '' plate for injected... And idle over everything without touching the throttle find at any local parts. The 1.6 TD Jetta engine, well built, `` serious '' 4x4 re-tapping threads required diesels 400,000! Keltec Systems, Inc. will directly support the Axis Power kit is sold exclusively through Authorized in. In the high mounts range for what we 'd be doing step-by-step with information, pictures, and modification your... All along what we were looking for diesel is the main trouble.. Or duties ), our price will be very competitive, `` serious '' 4x4 also, for each,! Our suspension Systems on the accessories your vehicle has, our price will be very....

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